When drying out a unit or vessel that has multiple refractories, schedules should be based on:
A.
the refractory with the highest density in the dryout.
B.
extending the hold times by one hour per additional refractory layer.
C.
the refractory or lining system that has the longest duration requirement.
D.
an average of heating rates and holding times for the refractories and thicknesses being dried out.
The Answer Is:
C
This question includes an explanation.
Explanation:
When drying out units withmultiple types of refractories, API 936 and API Technical Report TR 980 emphasize that the most conservative dryout schedule must be followed to avoid premature failure orexplosive spalling. This meanschoosing the refractory material or lining system that requires the longest duration or slowest heating rate.
Different refractory types—gunned, cast, plastic, or fiber—have varying sensitivities to moisture and thermal gradients. Selecting the schedule with the longest duration ensures full water removal, especially from thick sections or materials with high water retention capacity.
[Reference:, API TR 980,Monolithic Refractories: Installation and Dryout, Section on “Dryout Procedures for Mixed Lining Systems” states: “The overall schedule shall default to the requirements of the component with the longest duration requirement or most sensitive thermal response.”, ]
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